Versatile Molding brings decades of progressive-die and tooling expertise to a fully integrated stamping operation. Our senior toolmakers design and build production-grade dies—predominantly progressive—then run feasibility through full production with in-house secondary operations and rigorous quality assurance.

For our die types, we primarily focus on progressive dies with additional capabilities of transfer, compound, and forming tools when the application warrants it. 

We provide feasibility/samples, rapid prototype/short-runs, and productions. 

For bundled solutions, our tooling packages include die design, building, stamping, and supporting with optional integration with molded components. 

Our other capabilities are part- and material-dependent. We closely review each RFQ jointly with optional integration with molded components. 

Capabilities at a Glance 

From CAD and strip layout to dies, stamping, secondary ops, and molding, Versatile Molding delivers tighter timelines, fewer handoffs, and consistent quality. 

  • Materials: Mild steel, stainless steel, galvanized steel, copper (and select plastics where appropriate) 

  • Thickness: Up to 5/16" (≈0.3125") by material and geometry 

  • Die Envelope: Up to 36" × 48" (typical; larger by review) 

  • Press Range Supported: Sized for presses up to ~300‑ton (higher tonnage by case) 

  • Tolerances: Application‑dependent; critical features to ±0.001"; guidance varies with operation and material 

  • Secondary Operations: Tapping, forming, deburring, heat treatment, and more 

  • Quality & Gauging: CTQ definition, inspection plans, jigs/fixtures/gauges, PPAP as required 

  • Service & Support: Maintenance/repair/rework of dies; local pick‑up/delivery within a defined radius 

  • Cost Options: Low‑cost‑country die builds available when appropriate 

Engineering-First Workflow (DFM to Run-Off) 

We need to complete the following information: material, thickness, annual volume, required tolerances, secondary ops, finish, PPAP/quality reqs, packaging, target press tonnage (if any). 

  • Discovery & RFQ Intake — Material, thickness, volumes, tolerances, secondary ops, finish, quality/PPAP, target press, packaging 

  • DFM & Strip Layout — Collaborative review with engineering/toolmakers; sign‑off on progression, pilots, pilot holes, web widths, and operations 

  • Tool Design & Build — CAD/CAM, wire EDM/EDM/CNC, heat treat, assembly, gauges/fixtures as needed 

  • Feasibility Run & Validation — Sample parts, inspection to CTQs, adjust/optimize, document 

  • Production & Support — Short‑run to high‑volume stamping; ongoing maintenance, repair, and rework 

Industries Served 

  • Electrical: We produce bus bars, terminals, brackets, shields, and insert-ready stampings used in circuit protection and power distribution assemblies. 

  • Automotive: For automotive programs, we supply brackets, retainers, small housings, and clips. We design progressive tools to maximize throughput, and we support PPAP submissions upon request. 

  • Power Equipment: For power equipment manufacturers, we produce guards, brackets, linkages, and covers. We integrate secondary operations, such as tapping, deburring, and heat treatment, to reduce lead time. 

  • Marine: For marine applications, we manufacture corrosion-resistant brackets and subcomponents in stainless or galvanized steels and copper. 

  • Adjacent Markets: We welcome adjacent markets with similar requirements, and we validate the specifics during DFM. 

How We Assure Quality 

We define critical-to-quality features, create a control plan based on these features, and align sampling to risk (e.g., ANSI/ASQ Z1.4) and customer requirements. Prior to cutting the steel, we perform a formal review with engineers and toolmakers to inspect pilot holes, web widths, form stations, cam timing, springback allowances, etc.  

Gauges/fixtures are designed as needed; gauge R&R/MSA are available on request (typical goal ≤10% GRR for critical features, ≤30% acceptable for non‑critical).  

Our measurement equipment is maintained on a scheduled program with calibration traceable to recognized standards (certificates available on request). 

Regarding our warranty coverage, high‑production dies are warrantied to 1,000,000 hits under normal wear and tear, covering defects in workmanship and materials of tooling components manufactured by Versatile Molding. 

Why Choose Versatile Molding 

We’re the one-stop-shop for engineered components, bringing our expertise in die design, building, stamping, molding, and machining all under one roof. Our senior die and mold makers with decades of progressive die experience collaborate with upfront engineering engagement to de‑risk tolerance stacks and form stations. 

Our experts are easy to work with and understand the proven value of flexible speed, providing rapid prototyping, short runs, and scalability for domestic and LCC die manufacturing.  

Our goal is to work with you in a seamless partnership. We also provide local on-site support, and our parts pickup and delivery service is available to repair or replace defective tooling components. 

 RFQ Checklist (What to Send) 

  • Part prints or 3D model; target tolerances and critical features 

  • Material & thickness; surface/finish requirements 

  • Estimated annual usage & order cadence; lot sizes 

  • Required operations (pierce/blank/form/tap), secondary ops, heat treat 

  • Target press tonnage (if known); preferred coil width 

  • Quality requirements (PPAP level, CTQs, inspection plan) 

  • Packaging and delivery preferences  

 
Request a Quote
 

FAQs

Can you build transfer or compound dies?

Yes! Progressive is our core, but we design/build transfer, compound, and forming tools as the application requires.

How tight can you hold?

It’s application‑dependent; we target ±0.001" on critical features where feasible. We’ll confirm post‑DFM with strip layout and gauges.

What volumes do you support?

We support anywhere from prototypes and short runs to production volumes, with feasibility runs available during tool prove‑out.

Do you integrate stamping with molding?

Yes! We regularly integrate stamped inserts or subcomponents within molded parts, simplifying supply chains.

Do you service and repair third‑party tools? Yes! We’re the only one-stop-shop that you’ll ever need with maintenance, repair, and rework available.